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A D V A N C E D M A T E R I A L S & P R O C E S S E S | M A R C H 2 0 1 6

2 0

Fig. 4 —

Fatigue life of research and A380 alloys after T6 heat treatment.

fatigue life reaches 10

7

cycles without

failure, the alloy passes the fatigue test.

Therefore, the research alloy passed the

fatigue test at a strain amplitude of 0.1%.

Figure 5 shows that the improved fatigue

resistance exhibited by the new alloy at

higher amplitudes was mainly attribut-

ed to the composite-like strengthening

and precipitation strengthening by tri-

aluminide phases created as a result of

Zr-V-Ti additions.

SUMMARY

CanmetMATERIALS developed a

new Al cast alloy for high-temperature

applications. Micro-additions of Ti, V,

and Zr to the Al-7Si-1Cu-0.5Mg cast

alloy led to formation of (AlSi)

x

(TiVZr)

phases that increase stability at high

temperatures, positively affecting alloy

strength. The improvement in tensile

and compressive strength is preserved

to temperatures over 200

°

C, with a

more positive effect in the T6 condition.

Moreover, creep rapture strength is

higher, and fatigue life of the new alloy

at strain amplitudes exceeding 0.1% is

substantially longer than that of A380

reference grade.

~AM&P

For more information:

Frank Czer-

winski is group leader, senior research

scientist, CanmetMATERIALS, 183 Long-

wood Rd. South, Room 259C, Hamilton,

Ontario L8P 0A5 Canada, 905.645.0887,

frank.czerwinski@canada.ca

,

www.can- metmaterials.nrcan.gc.ca

.

Acknowledgments

Financial support of the ecoEII

Program of Natural Resources Cana-

da and the Natural Sciences and Engi-

neering Research Council of Canada

(NSERC) is gratefully acknowledged.

The authors also thank the Innovative

Casting team from CanmetMATERIALS

for casting experiments.

References

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Fig. 5 —

Effect of alloying on fracture

mechanismduring cyclic loading: (a) Brittle

fracture of particles in alloy without Zr, V,

and Ti additions; (b) fracture propagation

path shows ductile nature of particles in

alloy modified with additions of Ti-V and Zr,

which lead to improved fatigue life.