

CASE STUDY
iTSSe
TSS
A D V A N C E D
M A T E R I A L S
&
P R O C E S S E S |
M A Y / J U N E
2 0 1 7
4 1
T
|
2
iTSSe
TSS
7. D.R. Clarke and C.G. Levi, Materials Design for the Next
Generation Thermal Barrier Coatings,
Ann. Rev. Matls. Res.
,
33, p 382-417, 2003.
8. B.L. Gupta, Thermal Barrier Coatings: Global Markets,
www.bccresearch.com/market-research/advanced- materials/thermal-barrier-coatings-markets-report- avm139a.html.
9. V. Champagne and D. Helfritch, The Unique Abilities of
Cold Spray Deposition,
JIMR
, 61[7], p 437-455, 2016.
10 J. Akedo, Room Temperature Impact Consolidation
(RTIC) of Fine Ceramic Powder by Aerosol Deposition Meth-
od and Applications to Microdevices,
JTST
, 17[2], p 181-198,
2008.
11. A.S.M. Ang, et al., Plasma-Sprayed High Entropy Alloys:
Microstructure and Properties of AlCoCrFeNi and
MnCoCrFeNi,
Met. and Matls. Trans. A
, 46A, p 791-800, 2015.
12. A. Vardelle and R. Vassen, Coatings for Energy Applica-
tions,
JTST
, 22[5], p 558, 2013.
References
1.
www.ourenergypolicy.org/wp-content/uploads/2014/05/ Pike.pdf.
2. World Energy Outlook 2015,
www.eia.gov/outlooks/ieo/,
and OECD/IEA (R. Priddle, Ed.), Paris, 2015,
www.worldenergyoutlook.org/weo2015/.
3. Data gathered from
http://advisoranalyst. advisoranalystgr.netdna-cdn.com/wp-content/uploads/ HLIC/444cd0f7341628e34d3e3a3a242b38d9.gif.
4. N.P. Padture, et al., Thermal Barrier Coatings for Gas-Tur-
bine Engine Applications,
Science
, 296, p 280-284, 2002.
5. C.U. Hardwicke and Y.-C. Lau, Advances in Thermal Spray
Coatings for Gas Turbines and Energy Generation: A Review,
JTST
, 22[5], p 564-576, 2013.
6. H. Singh, et al., Use of Plasma Spray Technology for
Deposition of High Temperature Oxidation/Corrosion Resis-
tance Coatings: A Review,
Matls. and Corr.
, 58[2], p 92-102,
2007.
BEYOND THERMAL BARRIER COATINGS
Applications for thermal spray have expandedbeyond
those for TBCs, as indicated by the 26 contributions pub-
lished in the
Journal of Thermal Spray Technology
(Issue 5,
Vol 22, June 2013), which focus on coatings for energy appli-
cations. Selected article titles are listed here as examples:
Thermal Barrier Coatings
•
Advances in Thermal Spray Coatings for Gas Turbines and
Energy Generation: A Review
•
An Experimental Study of Microstructure-Property Rela-
tionships in Thermal Barrier Coatings
•
Microstructure Evolution and Interface Stability of Ther-
mal Barrier Coatings with Vertical Type Cracks in Cyclic
Thermal Exposure
Solid Oxide Fuel Cells
•
Thermal Plasma Spraying Applied on Solid Oxide Fuel
Cells
•
Characterization of High-Velocity Solution Precursor
Flame-Sprayed Manganese Cobalt Oxide Spinel Coatings
for Metallic SOFC Interconnectors
•
Development and Application of HVOF Sprayed Spinel
Protective Coating for SOFC Interconnects
Batteries, Capacitors, and Electronic Applications
•
Fabrication of Thermoelectric Devices Using Thermal
Spray: Application to Vehicle Exhaust Systems
•
Flexible and Conducting Metal-Fabric Composites Using
the Flame Spray Process for the Production of Li-Ion Bat-
teries
•
Pseudo-capacitors: SPPS Deposition and Electrochemi-
cal Analysis of
D
-MoO
3
and Mo
2
N Coatings
Nuclear and Energy Production Applications
•
Characterization of TiO
2
-Doped Yttria-Stabilized Zirconia
for Supercritical Water-Cooled Reactor Insulator Applica-
tion
•
The Role of Spraying Parameters and Inert Gas Shrouding
in Hybrid Water-Argon Plasma Spraying of Tungsten and
Copper for Nuclear Fusion Applications
•
Cold-Sprayed Ni-Al
2
O
3
Coatings for Applications in Power
Generation Industry
Optimization of Thermal Spray Equipment
•
E¡ect of Helmholtz Oscillation on Auto-Shroud for APS
Tungsten Carbide Coating
This limited survey indicates that TS is not necessari-
ly tied to a single market such as TBCs. For instance, there
is potential for expansion of TS within the energy sector in
areas of solid oxide fuel cell (SOFC) applications and the re-
habilitation and maintenance of infrastructure associated
with coal-fired boilers. TS use in the production of nuclear
energy has not been documented to the same extent, but
it could be due to the reluctance of this industry to publish
in the open literature. Similarly, fabrication of devices for
energy harvesting applications has not been described in
great detail.
FEATURE AR ICLE
7