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A D V A N C E D M A T E R I A L S & P R O C E S S E S | A P R I L 2 0 1 5

2 8

OVERVIEWOF STATIC

RECRYSTALLIZATION IN

MAGNESIUMALLOYS

This article presents a broad overview of key annealing processes such as recovery,

recrystallization, and grain growth in magnesium and its alloys.

Shanta Mohapatra

Jayant Jain

Indian Institute of Technology Delhi, New Delhi

M

agnesium and its alloys are re-

ceiving a lot of attention in to-

day’s structural and automotive

industries due their lightweight nature,

thus improving fuel economy and min-

imizing exhaust emissions

[1]

. However,

wider usage is restricted by limited form-

ability at room temperature due to their

hcp structure

[2]

. Grain refinement and

texture modification are considered to

be effective ways of improving magne-

sium’s poor formability performance at

room temperature

[3]

. Controlling grain

structure and crystallographic texture

can be achieved by thermally actuat-

ed processes such as recrystallization,

which can soften and restore the ductility

and formability of deformedmaterial.

The majority of research work to

date focuses on dynamic recrystalliza-

tion in wrought magnesium alloys

[4-7]

,

with comparatively little work on static

recrystallization

[8,9,10]

. This is mainly due

to the limited deformation capabilities

of magnesium alloys at low tempera-

ture. However, based on recent efforts

to improve ductility with alloying addi-

tions

[11,12]

and strain path changes

[10,13]

, it

is timely to review the experimental work

on static recrystallization in these alloys.

Note that no attempt is made to compile

the status of modeling and simulation

studies on recrystallization. This article

explores the role of recovery in recrys-

tallization behavior, evolution of recrys-

tallization microstructure and texture,

current understanding of grain coarsen-

ing in magnesium alloys, and concludes

with a perspective on future research.

RECOVERY

It is generally observed that mag-

nesium and its alloys exhibit incom-

plete recrystallization

[9,10,14]

. In most

cases, this is due to the occurrence of

intense recovery prior to recrystalliza-

tion

[9,10]

. The recovery process reduces

the system’s available stored energy,

thus keeping some grains from re-

crystallizing. The extent of recovery

depends on stacking fault energy

(SFE). Magnesium features a stacking

fault energy of 125 mJ/m2, very close

to metals like Al (166 mJ/m2) and Ni

(90 mJ/m2), therefore favoring an oc-

currence of intense recovery

[3]

. The

work of Okrutny

[15]

and subsequently

Liang

[10]

clearly demonstrates the for-

mation of subgrain structures in AZ31

magnesium alloys (TEM image, Fig. 1).

The addition of alloying elements

changes the SFE. For example, add-

ing Li and Gd to magnesium alters

the SFE, which eventually affects the

recovery kinetics

[12,16]

. The concept of

static recovery is not as thoroughly

studied in magnesium alloys com-

pared to other light metals like alumi-

num. For example, in aluminum alloys

the interaction of precipitates with

dislocations inhibits the recovery pro-

cess

[17]

. However, no such information

exists with regard to magnesium al-

loys. More work is required to explore

the recovery process as well as factors

that may affect the kinetics, leading to

better understanding of the recrystal-

lization phenomenon.

Fig. 1 —

TEM image illustrating the formation of sub-grain structures in AZ31 magnesium alloy

when deformed to a strain of ~0.1 followed by annealing at 250°C for 1800 s

[10]

.