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A D V A N C E D

M A T E R I A L S

&

P R O C E S S E S | J A N U A R Y

2 0 1 7

3 5

was the will of men who created you,

Youngstown, and it was the will of men

who destroyed you. In Youngstown, we

made steel. And you died too soon.”

USS closed its Fairless Works in

1991. That same year it also closed the

Baytown, Texas, plant that was only 20

years old. From 1980 to 1998, produc-

tion decreased from 17 million tons to

11 million and employees went from

150,000 to 20,000. By 1995, the remain-

ing major operations of USS included

the Edgar Thompson Works, Clairton

coke plant, the Irvin finishing mill in

Pittsburgh, the Gary Works, and its

operation in Fairfield, Ala.

By 1982, Bethlehem had closed

four of its plants—Bethlehem, Steelton,

Johnstown, and Lackawanna—and

lost over $1 billion, most of it in clos-

ing Lackawanna. Bethlehem had just

15,000 employees by 1999. However,

imported steel was not the only factor

in the decline of the integrated steel

industry in the 1990s. Another was the

inroads being made by the new mini-

mill industry.

MINIMILLS ANDMITTAL

The minimill industry that started

making lower grade bars, angles, and

reinforcing rods for concrete in 1970

had advanced to producing quality

sheet and structural beams by the

1990s. This new industry was a major

factor in Bethlehem’s decline. The com-

pany’s production decreased to nine

million tons while Nucor, the minimill

company, produced 10 million tons.

After nearly 80 years, Bethlehem was

no longer the second largest steel pro-

ducer in the country.

National Steel Corp., one of the

small steel companies that hadbeen suc-

cessful from its formation in 1929 until

the 1980s, began to lose momentum as

a result of poor management. The com-

pany filed for bankruptcy in 2002 and

was bought by USS for $1 billion.

In 2001, Bethlehem suddenly

demoted its chairman after only one

and a half years in office and hired a

turnaround specialist to run the com-

pany. He placed Bethlehem into bank-

ruptcy and the company lost $1.9 billion

that year. Out of the destruction, the

remaining assets were purchased in

bankruptcy court by Wilbur Ross and

added to his holdings in International

Steel Group (ISG). Bethlehem Steel—an

icon of American industry that made

everything from wire to armor plate to

large forgings, built battle ships, aircraft

carriers, cruisers, destroyers, landing

ships, and freighters, as well as con-

structed the Empire State Building and

Golden Gate Bridge—ceased to exist on

May 2, 2002.

In the wake of this decline, Ross’s

holdings grew to include the LTV plants

(the former J&L, YS&T, and Republic

Steel) and the Burns Harbor and Spar-

rows Point Works of Bethlehem Steel.

He improved operations by canceling

the union contracts in bankruptcy and

terminating thousands of employees.

By reducing the labor force and revok-

ing the benefits the union had won

during the previous 50 years, these

plants became profitable once again.

Several years later, Ross sold ISG to

Mittal Steel, a company whose largest

shareholder was Lakshmi Mittal.

Mittal is an Indian company with

worldwide holdings in steel produc-

tion, headquartered in Luxembourg. It

would later acquire Arcelor Steel, the

largest steel company in Europe, and

change the name to ArcelorMittal. With

owership of the integrated mills from

ISG, ArcelorMittal became the largest

steel producer in the U.S. at 22 million

tons capacity. It is also the largest steel

producer in the world, with 100 million

tons global capacity. After 100 years,

the biggest integrated steel producer in

the U.S. now has overseas ownership.

THE FATE OF THEWORKFORCE

The fate of Bethlehem along with

Youngstown Sheet and Tube, J&L,

Republic Steel, and many smaller inte-

grated steel companies destroyed most

of the remaining integrated steel com-

panies in the U.S. These companies left

tens of thousands of employees with

no jobs, no health insurance, pension

funds that had to be taken over by the

federal government, abandoned plants,

and cities such as Sparrows Point, Beth-

lehem, Johnstown, Pittsburgh, Lacka-

wanna, Youngstown, Gary, and South

Chicago losing up to half of their pop-

ulations. The devastation was epic and

the effects continue to ripple far into

the future.

For more information:

Charles R.

Simcoe can be reache

d at crsimcoe1@

gmail.com.

ArcelorMittal headquarters in Luxem-

bourg. Courtesy of Wikimedia Commons.

Lakshmi Mittal, chairman and CEO of

ArcelorMittal. Courtesy of Wikimedia

Commons.

Wilbur Ross, a turnaround specialist for

bankrupt companies, andPresident-elect

DonaldTrump’s choice for commerce secre-

tary. CourtesyofWikimediaCommons.