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iTSSe

TSS

A D V A N C E D M A T E R I A L S & P R O C E S S E S | F E B R U A R Y 2 0 1 6

4 4

iTSSe

TSS

14

JTST

HIGHLIGHTS

The

Journal of Thermal Spray Technolo-

gy (JTST),

the official journal of the ASM

Thermal Spray Society, publishes con-

tributions on all aspects—fundamental

and practical—of thermal spray science,

including processes, feedstock manu-

facture, testing, and characterization.

As the primary vehicle for thermal spray

information transfer, its mission is to

synergize the rapidly advancing thermal spray industry and

related industries by presenting research and development

efforts leading to advancements in implementable engineer-

ing applications of the technology. Articles from the January

issue, as selected by

JTST

Editor-in-Chief Armelle Vardelle

and Lead Editor André McDonald, are highlighted here. This

issue features papers based on presentations at ITSC 2015.

In addition to the print publication,

JTST

is available online

through

springerlink.com

. For more information, please visit

www.asminternational.org/tss.

“PYRAMIDAL FIN ARRAYS PERFORMANCE

USING STREAMWISE ANISOTROPIC

MATERIALS BY COLD SPRAY ADDITIVE

MANUFACTURING”

Yannick Cormier, Philippe Dupuis, Bertrand Jodoin,

and Antoine Corbeil

This work evaluates the thermal and hydrodynamic per-

formance of pyramidal fin arrays produced using cold spray

as an additive manufacturing process. Near-net-shaped pyra-

midal fin arrays of pure aluminum, pure nickel, and stainless

steel 304 were manufactured. Fin array characterization such

as fin porosity level and surface roughness evaluation was

performed. The thermal conductivities of the three different

coating materials were measured by laser flash analysis. The

results obtained show a lower thermal efficiency for stainless

steel 304, whereas the performances of the aluminum and

nickel fin arrays are similar. This result is explained by look-

ing closely at the fin and substrate roughness induced by the

cold gas dynamic additive manufacturing process. The multi-

material fin array sample has a better thermal efficiency than

stainless steel 304. Thework demonstrates the potential of the

process to produce streamwise anisotropic fin arrays as well

as the benefits of such arrays.

“LASER PATTERNING PRE-TREATMENT

BEFORE THERMAL SPRAYING—A TECHNIQUE

TO ADAPT AND CONTROL THE SURFACE

TOPOGRAPHY TO THERMO-MECHANICAL

LOADING AND MATERIALS”

Robin Kromer, Sophie Costil, Jonathan Cormier,

Laurent Berthe, Patrice Peyre, and Damien Courapied

Coating characteristics are highly dependent on sub-

strate preparation and spray parameters. Hence, the surface

must be adaptedmechanically andphysicochemically to favor

coating/substrateadhesion. Conventional surfacepreparation

methods such as grit blasting are limited by surface embrittle-

ment and produce large plastic deformations throughout the

surface resulting in compressive stress and potential cracks.

However, laser patterning is suitable for preparing the sur-

face of sensitive materials. No embedded grit particles are

observed, and high quality coating can be achieved. Further,

laser surface patterning adapts the impacted surface by cre-

ating a large anchoring area. Optimized surface topographies

can then be elaborated according to the materials as well as

their applications. This paper compares the adhesion bond

strength for two surface preparation methods, namely grit

blasting and laser surface patterning for two materials used

Schematic of a multi-material fin array separated into three sections.