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ADVANCED MATERIALS & PROCESSES •

MAY 2014

39

Additive Manufacturing at GE – Revolutionizing the

Way We Think

David H. Abbott, GE Aviation

Additive manufacturing (AM) has recently exploded

onto the scene, challenging preconceived notions about

designing, producing, and even using complex 3D geome-

try. Compared to the previous two or three industrial rev-

olutions, change is happening at an ever accelerating rate

due to recent technological advances. GE is also experi-

encing sweeping changes. AM is not only changing how

engineers design and build, but also how they think. It is

evolving into more than just another design or manufac-

turing tool. It is becoming a way of life.

EDUCATION SHORT COURSES

Make the most of your AeroMat experience and take

an education short course. The 2014 courses are conve-

niently scheduled post conference, June 19, at the Gaylord

Palms Resort and Convention Center.

Titanium and Its Alloys

Instructor: Rodney Boyer, FASM

Date: Thursday, June 19

Time: 8:30 a.m. – 4:30 p.m.

Titanium and its alloys are a versatile family of metals

with applications in many industries. They have high

strength-to-weight ratios, excellent corrosion resistance, high

and low temperature capabilities, and compatibility with

graphite fibers, which are gaining importance with the in-

creased use of composites in aircraft structure. This unique

combination of physical, mechanical, and chemical proper-

ties makes them attractive for aerospace, marine, industrial,

biomedical, and other applications. This course provides an

overview of titanium alloy processing, from refining ore to

machining hardware, and discusses how the unique proper-

ties of titanium drive applications in various industries.

Additive Manufacturing

Instructor: Frank Medina

Date: Thursday, June 19

Time: 8:30 a.m. – 4:30 p.m.

This course covers various aspects of additive, subtrac-

tive, and joining processes to form 3D parts with applica-

tions ranging from prototyping to production. Additive

manufacturing (AM) technologies fabricate 3D parts using

layer-based manufacturing processes directly from com-

puter-aided-design (CAD) models. Direct digital manufac-

turing (DDM) or rapid manufacturing (RM) involves the

use of AM technologies in direct manufacturing of end-

use parts. Learn about a variety of AM and other manu-

facturing technologies, their advantages and disadvantages

for producing both prototypes and functional production

quality parts, and some of the important research chal-

lenges associated with using these technologies.

Modeling of Heat Treatment Processes for Steel Parts

Instructors: B. Lynn Ferguson, Ph.D.,

Zhichao (Charlie) Li, Ph.D., Andrew Freborg, PE, MS

Date: Thursday, June 19

Time: 8:30 a.m. - 4:30 p.m.

This course is designed to introduce analytical mod-

eling to the heat treating industry. The focus is on the

usefulness of modeling results in terms of understanding

and improving heat treatment processes for steel parts,

including carburization methods and hardening using a

variety of quenching media. The material data and

process variables requirements for accurate analytical

models will also be presented. Case studies that demon-

strate the dependence of distortion and residual stress

state on the heat treat process parameters and steel alloy

hardenability will be presented.

Wednesday, June 18,

10:00 a.m. – 1:00 p.m.

Refreshment Break

10:00 – 10:30 a.m.

Exhibitor Thank You

10:30 – 11:45 a.m.

Lunch

12:00 – 1:00 p.m.

*Dates and times are tentative

and subject to change.

AeroMat 25 – The Latest

Word in Aerospace

Materials takes place from

June 16-19, in Orlando.

Simufact-Americas LLC Simufact provides software for the simulation of aerospace manufacturing processes. The simulation software gives deep insights into process sequences, into the inner conditions of both the component and the dies and their be- havior during manufacturing. Virtual try- outs save expenses and time in the development, production and optimization of highly sophisticated com- ponents. Simufact.forming covers a wide range of forming processes, in- cluding sheet metal forming and mechanical joining processes. The software can consider multiple glue layers, the joining of CFRP-compo- nents and high speed effects. Simufact.welding serves as a tool for the re- alistic prediction of welding distortions and residual stresses considering the microstructural transformation. www.simufact-americas.com Booth 222 E X H I B I T O R S H O W C A S E