iTSSe
TSS
A D V A N C E D M A T E R I A L S & P R O C E S S E S | J U L Y / A U G U S T 2 0 1 5
5 0
iTSSe
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JTST
HIGHLIGHTS
Diameter of plasma jet without powder and shroud. 66 x 31 mm
(300 x 300 dpi).
although difficult to achieve using a commercial <80 kW plas-
ma torch. In this study, a shroudedplasma torchwas examined
to improve YSZ evaporation. Plasma characteristics were diag-
nosed using optical emission spectroscopy. Results show that
electron number density in the plasma jet was maintained at
an order of magnitude of 1014 cm
-3
, which indicate local ther-
mal equilibrium of the plasma jet. Compared to a convention-
al torch, the shrouded torch results in a much higher plasma
temperature and much lower electron number density. With
the shrouded torch, more plasma energy was transferred to
YSZ material leading to increased evaporation of YSZ powder
and thereby a much higher deposition rate. Results show that
using a shrouded torch is a simple and effective approach to
improve the evaporation of feedstockmaterial during PS-PVD.
Surface morphology of Y
2
SiO
5
powders.
at 45 kW are 2.6
μ
m/s and 0.031 mg•cm
-2
•s
-1
in the heat flux
of 2.38 MW/m
2
under oxyacetylene torch. During ablation,
a glassy layer of SiO
2
+Y
2
O
3
was formed, acting as a barrier to
high-speed gas flow of oxyacetylene flame.
“CHARACTERIZATION OF PLASMA JET IN
PLASMA SPRAY-PHYSICAL VAPOR DEPOSITION
OF YSZ USING A <80 KWSHROUDED TORCH
BASED ONOPTICAL EMISSION SPECTROSCOPY”
Qing-Yu Chen, Xiao-Zhuang Peng, Guan-Jun Yang,
Cheng-Xin Li, Chang-Jiu Li
During plasma spray-physical vapor deposition (PS-PVD)
of YSZ coatings, the evaporation of YSZ powder is essential,
progressive surface . com N E X T - G E N E R A T I O N C OMPUTER I NTEGRATED T HERMAL S PRAY SYSTEM CITS Pro ™ provides: • reproducible coatingof complex parts • unmatchedmulti-process closed loop control • customized,modular system • control of one ormultiple spray processes • integrationofmost guns and components • monitoring anddata loggingof all key parameters • detailed after-process documentation Contact us today to upgrade your existing CITS ® controller software, or to learnmore: 616.957.0871 The Pro gressive Surface® Pro cise Pro cess® delivers customthermal spray, waterjet cleaning, grit blasting, and shot peening systems to customers around theworld.PS-CITS Pro 2014-HalfPg-final.indd 1
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