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iTSSe

TSS

A D V A N C E D M A T E R I A L S & P R O C E S S E S | J U L Y / A U G U S T 2 0 1 5

5 0

iTSSe

TSS

14

JTST

HIGHLIGHTS

Diameter of plasma jet without powder and shroud. 66 x 31 mm

(300 x 300 dpi).

although difficult to achieve using a commercial <80 kW plas-

ma torch. In this study, a shroudedplasma torchwas examined

to improve YSZ evaporation. Plasma characteristics were diag-

nosed using optical emission spectroscopy. Results show that

electron number density in the plasma jet was maintained at

an order of magnitude of 1014 cm

-3

, which indicate local ther-

mal equilibrium of the plasma jet. Compared to a convention-

al torch, the shrouded torch results in a much higher plasma

temperature and much lower electron number density. With

the shrouded torch, more plasma energy was transferred to

YSZ material leading to increased evaporation of YSZ powder

and thereby a much higher deposition rate. Results show that

using a shrouded torch is a simple and effective approach to

improve the evaporation of feedstockmaterial during PS-PVD.

Surface morphology of Y

2

SiO

5

powders.

at 45 kW are 2.6

μ

m/s and 0.031 mg•cm

-2

•s

-1

in the heat flux

of 2.38 MW/m

2

under oxyacetylene torch. During ablation,

a glassy layer of SiO

2

+Y

2

O

3

was formed, acting as a barrier to

high-speed gas flow of oxyacetylene flame.

“CHARACTERIZATION OF PLASMA JET IN

PLASMA SPRAY-PHYSICAL VAPOR DEPOSITION

OF YSZ USING A <80 KWSHROUDED TORCH

BASED ONOPTICAL EMISSION SPECTROSCOPY”

Qing-Yu Chen, Xiao-Zhuang Peng, Guan-Jun Yang,

Cheng-Xin Li, Chang-Jiu Li

During plasma spray-physical vapor deposition (PS-PVD)

of YSZ coatings, the evaporation of YSZ powder is essential,

progressive surface . com N E X T - G E N E R A T I O N C OMPUTER I NTEGRATED T HERMAL S PRAY SYSTEM CITS Pro ™ provides: • reproducible coatingof complex parts • unmatchedmulti-process closed loop control • customized,modular system • control of one ormultiple spray processes • integrationofmost guns and components • monitoring anddata loggingof all key parameters • detailed after-process documentation Contact us today to upgrade your existing CITS ® controller software, or to learnmore: 616.957.0871 The Pro gressive Surface® Pro cise Pro cess® delivers customthermal spray, waterjet cleaning, grit blasting, and shot peening systems to customers around theworld.

PS-CITS Pro 2014-HalfPg-final.indd 1

5/16/14 2:08 PM