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A D V A N C E D M A T E R I A L S & P R O C E S S E S | J U N E 2 0 1 5

6 0

SUCCESS ANALYSIS

SPECIMEN: SYNTHETIC DIAMOND

VITAL STATISTICS

Diamond’s extreme properties, such as having the wid-

est spectral band of any known material—extending from ul-

traviolet to far infrared and the mm-wave microwave band—

combined with exceptional heat dissipation and mechanical

hardness, have led to new applications in a diverse range of

optical industries, from spectroscopy to high-power laser

machining.

Advances in new growth methodologies enabled by

chemical vapor deposition (CVD) mean that synthetic dia-

mond is no longer rare or unique. This CVD growth platform

enables controlled fabrication of uniform and repeatable

synthetic diamond over large diameters (>100 mm) and thick-

nesses (>3 mm) with properties such as absorption tailored

to each application. While characteristics of natural diamond

such as variability are attractive in the gem industry, they lim-

it industrial use by optical engineers. Synthetic CVD diamond

addresses these challenges.

SUCCESS FACTORS

“Quantum information processing using defects nano-

engineered into diamond is currently a very exciting area. At

the same time, its exploitation in high-power laser systems for

machining and processing materials is already of great com-

mercial interest,” says Andrew Bennett, principal research

scientist at Element Six. In 2014, the company announced a

three-year, European Union-funded project that will use sin-

gle crystal diamond to massively increase the output power

of lasers. With the European Commission’s Seventh Frame-

work Program for Research and Technological Development,

the goal is to develop an ultrafast pulse disk laser. The project

will help design a new laser with high average output power to

increase productivity and precision in micromachining trans-

parent materials. “As part of the effort, we’re looking to fur-

ther develop our low-loss, high purity single crystal CVD dia-

mond material to rapidly conduct heat off a titanium sapphire

thin-disk, which will be used as the laser gain material,” says

Bennett.

ABOUT THE INNOVATORS

Andrew Bennett has been with Element Six since 2011 as

a principal research scientist and is responsible for managing

the company’s optical research program, working closely with

customers and academic institutes. Element Six designs and

develops synthetic diamond supermaterials and is a member

of The De Beers Group.

Wavelength conversion and

beam quality improvement

using a diamond Raman laser.

A single crystal synthetic di-

amond provides unmatched

purity for ATR prisms in IR

spectroscopy.

WHAT’S NEXT

“I see three areas that offer great promise for this ad-

vanced material,” says Bennett. “First is synthetic diamond’s

role in the development of extreme UV lithography capabili-

ties, and the goal in this area is to help electronic devices op-

erate faster and more efficiently. Next, I think we will witness

great advancements with getting diamond inside the cavity of

disk lasers, increasing power output. Although synthetic dia-

mond is already used in lasers, if we can get it inside the cavi-

ty, we can double the cooling efficiency and help these lasers

move to higher average powers and higher brightness. Lastly, I

expect we will see noteworthy applications with Raman lasers.

The world is full of different lasers, but those that are power-

ful, reliable, and efficient are rare. With Raman lasers based on

synthetic diamond, we’re able to reachmore wavelengths with

high optical efficiency.”

Contact Details

Andrew Bennett

Element Six • Fermi Ave., Harwell Oxford, Didcot

Oxfordshire OX11 0QR, UK • +44 (0) 1235 441098

technologies@e6.com

,

www.e6.com

Optical grade CVD diamondmanufactured by Element Six.